PanelCraft™ Insulated Panels

The PanelCraft™ roof system is a technological marvel

Insulated Patio Covers Description

This technological marvel is made using two aluminum skins bonded to stabilizing core material.

These “sandwich” panels are incredibly strong. Use them on your patio room or as a stand-alone cover for your patio. Rely on PanelCraft™ aluminum panels to provide protection from the sun, rain, and snow. Enjoy outdoor gatherings or just relax in your favourite patio lounge chair on a hot summer day without worrying about the sun’s harsh effects.

PanelCraft™ aluminum roof panels provide attractive and maintenance free protection for your patio enclosure, deck or sun porch. Installed as a carport, PanelCraft™ keeps you from getting wet or tripping through the snow as you get the groceries from the car to the house, as well as giving your car shelter.

PanelCraft™ polystyrene (“foam”) core panels are best of the breed. They feature our unique Krystal Kote clear protective finish and a high-density foam core. PanelCraft™ foam panels are built to withstand our Canadian snow loads with the engineering to prove it.

Patio Cover on Front Porch

Patio Cover on Front Porch

Craft-Bilt also manufactures PanelCraft™ panels with our exclusive honeycomb core technology. Honeycomb technology is found in critical applications such as airplane wings, rocket gantry platforms and the floor and roof panels of the Acura Vigor, just to name a few. Our Honeycomb panels are even stronger than our foam panels, yet only cost a small percentage more. Although they have less insulation than foam panels, many customers choose them for their Three and Four Season sunrooms. Occasionally, in some jurisdictions, obtaining a building permit is difficult with roof panels containing foam cores. Honeycomb core panels do not suffer from such building code issues.

PanelCraft™ structural insulated panels are your best choice for an insulated, maintenance-free roof system. Craft-Bilt’s laminated roof panels have been covering Canadians for over 35 years, longer than any other Canadian sunroom manufacturer.




PanelCraft™ Patio Cover Panels

PanelCraft™ panels come in three thicknesses: 3″, 4½” and 6″. The thicker the panel, the farther it can span and the more insulation it has. The 3″ panel takes care of most applications, however always obey your local building code.

Craft-Bilt™ also provides special foam core panels that are lined with OSB (Oriented Strand Board). These panels address particular concerns of a small percentage of building departments in Ontario.

  • Facing: ASTM 3105 alloy maintenance-free aluminum skins with baked-on enamel finish, topped with our unique Krystal Kote clear coat
  • Core: Type II high density expanded polystyrene
  • Adhesive: Moisture curing, one part, 100% solids, non-volatile, type III urethane adhesive, bond strength (AL – EPS 1.5#) = 20 – 33 PSI
  • Extrusions: ASTM 6063-T6 alloy, Fu = 30,000 PSI, Fy = 25,000 PSI
  • Built-in gutter with large water capacity and a radiused inlet to reduce overspray

Available options include:

  • White, Sand or Earthstone colours (Earthstone is not permitted as a top roof skin colour)
White Sand Earthstone
  • Colour matched aluminum extrusions
  • Special roof panel available for shingling
  • Fixed or venting skylight
  • Special foam panel available with OSB fire protection layer tested to CAN4-S124M
  • 3″, 4½” and 6″ thicknesses

Patio Cover Panels


PanelCraft™ Roofing Has Many Uses:

Excellent protection from rain, snow and UV rays.

  • Patio Cover
  • Sunroom or and Screen Room
  • Porch Cover
  • Carport
  • Pool enclosure
  • Solarium or Conservatory
  • Porch Enclosure
  • Greenhouse
  • Balcony Enclosure
  • Commercial

Patio Cover by the Lake Patio Cover by the Lake Patio Cover, Shade, Railing carport with walls protection from snow in Canadian winter  3 Season Sunroom with pool


Engineered Patio Cover

Watch how PanelCraft™ Insulated Panels by Craft-Bilt are tested in the lab. PanelCraft™ Insulated Panels are engineering marvel consisting of two aluminum skins bonded to the core material. They are incredibly strong and can span great distances. Insulated Panels are used in sunrooms, patio covers, wall systems, and other projects.